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Hot Briquette Machine & Cold Briquette Machine
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Product: Views:147Hot Briquette Machine & Cold Briquette Machine 
Unit price: Negotiable
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Delivery date: Since the payment date Days delivery
Valid until: Long-term effective
Last updated: 2017-09-15 09:59
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Briquette machine is a key suppressing machine in the pellet technology complete equipment developed and designed on the principle of extrusion molding for powder material. Our company received the national patent of invention certificate of large Briquette machine with patent No. ZL2007.1.0163951.4. Recently, the first GY2412 Briquette machine has been successfully manufactured in our factory with diameter of press roll 2.4 meter and width 1.2 meter. The capacity of the Briquette machine can reach 50-100t/h according to different material. Our Briquette machine is the largest high-pressure ball press machine of highest pressure and largest capacity featuring in advanced product design theory, rational structure, affordable forcing feeding, adjustable pressure, feeding intellectualization, ball production automation with inlaid rolling skin easy to exchange and maintain.

Working principles of Briquette machine

At work, the material is fed uniformly into the inlet of large ball press machine in ration by the feeder through the middle silo and then goes into the prepressing feeding unit above the main engine. Keep the level of material inside the prepressing feeding unit stable and use the prepressing spiral to force the material to the middle part of the two rollers. After the precompression and degas, the material is forced into the arc notch between two rollers on which surface is studded with ball socket of the same shape. On the mesh transmission of synchronous gear reducer, two press roll rotate at same speed in the opposite direction, putting the material in the arc notch into the groove and forcing it to be compressed. With the continuous rotation of press roll, material of compressed shape will fall down from the ball socket due to its elastic force and gravity when surpassing the central line. Since then, the process of ball compressing has been completed.

Cold Briquette machine Product advantage:
  • 1. First high-pressure ball press successfully developed in 1988
  • 2. Full product range with roller diameter of 520-1200mm
  • 3. Forced pre-press designed output with high beta ratio of 11T/cm
  • 4. 6000h ultrawear-resistant material roller material made of special bearing steel
  • 5. Completely-sealed gearbox is used for the retarder with low noise and without oil leakage
  • 6. Ball forming lab to provide professional ball forming tes
Applicable scope:

Briquetting or ball pressing for various materials, such as quicklime, magnesia powder, copper concentration powder, chromium powder, lead zinc scrap, bauxite, nonferrous metal powder, fire-proof material and ceramics. The equipment is used to reduce the bug dust, control the volume weight, reuse the material and improve the transmission features. It is widely used in light metal industry, such as coal, mine, metallurgy, fire-proof material, chemical industry and building material.

Introduction:

Principle structure of high-pressure ball press

The high-pressure ball press is consisted of drive system, main frame, retarder, belt convey, pre-press device, ball groove alignment device of the roller sleeve, hydraulic system and electric control and other parts. The materials are pressed into the pre-press device of the ball press with certain volume evenly when working, and the stable material position shall be kept in the pre-press device. The pre-pressure screw in the device will press the materials into the inter-space between the pair-rollers, then the materials shall be pre-pressed and transited to the arch groove of the pair-rollers. The roller pits with the same shape are distributed evenly on the surface. The 2 pair-rollers shall rotate at constant speed reversely through engagement drive. The roller will suck the materials at the entry into the groove and forcibly compress them. With the continuous rotation of the pair-roller, the ball shall be taken off by the elastic force and gravity. The roller rotates to compress and form the materials periodically with the continuous operation of the motor to realize the batch production.

Specification of the high-pressure ball press

1. The equipment is provided as right-installed generally. Please specify in the contract if it needs to install the equipment at the left.
2. The user shall specify the martial nature of the formed ball (feeding particular size, discharging shape, hardness and process capacity)
3. The equipment is provided with single speed adjustment generally (speed adjusting motor for pre-press). Please specify in the contract if dual-speed adjustment (speed adjusting motor for both host machine and pre-press) is required.

Type
Roller diameter
(mm)
Roller width
(mm)
Total pressure
( t )
Max line specific pressure( t )
Main motor power(kw)
Capacity
( t /h)
Weight
( t )
Outline dimension(mm)
Length
Width
Height
GY520-150
520
196
150
8
55
2.2~3.5
13
4087
2882
2709
GY650-180
650
220
180
8
90
4~6.5
19.1
4576
3365
3003
GY650-220
650
200
220
11
110
4~6.5
19.2
4576
3365
3003
GY750-230
750
280
230
8
160
6~8.5
30.2
5792
2963
3174
GY750-270
750
328
270
8
185
7~10
35.2
5792
2963
3174
GY750-300
750
280
300
11
185
6~8.5
34
5792
2963
3174
GY750-350
750
328
350
11
220
7~10
38.5
5792
2963
3174
GY1000-350
1000
440
350
8
250
10~15
50.8
6123
4280
3603
GY1000-500
1000
440
500
11
350
10~15
65
6523
4480
4209
Type Roller Size(mm) Capacity
( t /h)
diameter width
GY1030 1000 300 10
GY1240 1200 400 15
GY1460 1400 600 20
GY1680 1600 800 30
GY1890 1800 900 50
GY2011 2000 1000 80
GY2412 2400 1200 100

1. Ball forming lab is available in our company to provide material ball forming test and processing design for the users.
2. The capacity in the table above takes the bauxite as base.

Hot  Briquette machine Product advantage:
  • 1. Full product range with roller diameter of 650-1200mm
    2. Forced pre-press designed output with high beta ratio of 12T/cm
    3. Combined roller bush structure for easy removal and repair
    4. Hydraulic energy-storage system to provide stable pressure and overload protection
    5. 6000 h ultrawear-resistant material roller material made of special bearing steel
    6. Completely-sealed gearbox is used for the retarder with low noise and without oil leakage

     

  • Applicable scope

    The machine can press the hot powder lower than 850°C into briquette with high density, applicable for fire-proof material, metallurgy and coal industry, especially for the hot briquette of directly reduced iron and soft-burning magnesia powder.

  • Specification of sponge iron high-density Briquette machine
    Type
    Press roller diameter 
    (mm)
    Nominal roller width 
    (mm)
    Total pressure(t)
    Max line specific pressure 
    (t/cm)
    Main motor power 
    (kw)
    Production capacity 
    (t/h)
    Weight 
    (t)

    HGY650-200
    650
    200
    240
    12
    90
    30
    23

    HGY750-300
    750
    300
    360
    12
    185
    50
    36

    HGY1000-500
    1000
    400
    480
    12
    315
    70
    58.5

    HGY1200-800
    1200
    500
    600
    12
    500
    100
    129
 
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